In line with its focus on new business developments in high-end products across various sectors, Kalyani Center for Manufacturing Innovation (KCMI) was recently established. The Centre will act an incubator for new technologies. It will also adopt advanced technologies in manufacturing sectors to develop new products.
Gear Inspection Machine
Cylindrical Gears
Bevel Gears
Reverse Engineering
Surface Finish on Teeth
Shafts
GD & T
Hardness Testing
Universal Hardness tester
Data Analysis
CMM
Complex Housing Inspection
Reverse Engineering
CAD Comparison
Microscopic Inspection
Optical inspection
Complex Profiles Inspection
Very small profile inspection
Analysis
Reverse Engineering
Part Density Inspection
Material Composition by XRF Method
Joint Engineering support during Product development. Manufacturing of “A” and “B” types of Samples. Establishing design to manufacture processes and technology.
Inspection Skills
Spur/Helical/Bevel Inspection on
Gear Tester & CMM
Casting machining/Critical part Inspection
on CMM
Optical inspection
Reverse engineering of unknown gears
Engineering Skills
Process Defining & Mapping. Part Costing as per Drawing. Vendor Development.
CAD/ CAM Skills
Stage /Operations wise Process Engineering Drawing. Fixture Design & Tooling Design. 3D modelling by using Software. CAM programming by using Software.
aerospace lube pump drive gear
aerospace lube pump drive gear
aerospace cooler fan drive gear
aerospace alternator drive pinion
Crown gear
Diff case assembly
Aerospace Main Gear Box Housing
Bevel Side gear
Bevel Spider gear
Cam Shaft
Turbo Rotor shaft
Nest For Bevel Gears
Diff case
The Turbocharger compressors & turbines are tested at the application speed / over speed in the Spin Test Rig (in vacuum chamber). The Structural integrity and the vibration on the components are confirmed at the end of production line. This rig can also carry out Low Cycle fatigue (LCF) testing and Burst testing till a maximum of 40,000 rpm.
